How to Improve Warehouse Picking Efficiency with the Right Equipment

Order picking is one of the most labor-intensive and costly activities in warehouse operations—accounting for up to 55% of total operating expenses in some facilities. When picking efficiency suffers, so does customer satisfaction, because slower fulfillment leads to longer shipping times and potential errors. The good news? The right equipment can dramatically improve speed, accuracy, and safety.

At Source Equipment, we work with businesses to implement storage and material handling solutions that streamline picking workflows. Here’s how the right equipment can transform your operation.

1. Optimize with Shelving and Racking Systems

The foundation of picking efficiency is organized storage.

• Selective pallet racking allows for direct access to every SKU.
• Boltless shelving offers flexibility for smaller items and can be easily reconfigured as inventory changes.
• Flow racks (carton flow systems) keep fast-moving SKUs at the front, reducing travel time.

A well-structured system ensures pickers can find items quickly without wasted steps.

2. Use Picking Carts and Trolleys

Rolling picking carts make multi-order picking more efficient by allowing workers to collect items for multiple orders in one trip. Ergonomic designs also reduce strain and fatigue, keeping productivity higher throughout shifts.

3. Incorporate Conveyors for High-Volume Operations

For large facilities, conveyors reduce walking time and manual handling.

• Gravity conveyors move items with minimal effort.
• Powered conveyors speed up transport across longer distances and integrate well with packing stations.
  

4. Implement Lift Tables and Positioners

Lift tables allow workers to bring pallets and bins up to a comfortable height, reducing bending and reaching. This not only speeds up picking but also reduces injury risk, improving overall efficiency.

5. Improve Visibility and Organization

• Bin systems and labels ensure fast SKU identification.
• Pick-to-light and put-to-light technology can integrate with racking to guide pickers to the correct location.
• Signage and floor markings improve traffic flow and reduce errors.
  

6. Prioritize Ergonomics

Ergonomic equipment—like anti-fatigue mats, adjustable workstations, and lightweight hand trucks—reduces worker fatigue. A less-tired workforce means more consistent accuracy and productivity.

7. Train and Support Your Team

Even the best equipment won’t deliver results without training. Ensuring your workforce knows how to use carts, conveyors, and racking systems correctly can significantly improve efficiency.

The ROI of Picking Efficiency

Investing in the right equipment delivers measurable returns:

• ✅ Reduced labor costs
• ✅ Faster fulfillment times
• ✅ Higher order accuracy
• ✅ Lower employee turnover from improved safety and comfort
  

How Source Equipment Can Help

We provide:

• Custom racking, shelving, and flow rack systems
• Ergonomic picking carts, lift tables, and workstations
• Conveyors and layout design for optimized flow

📍 Want to improve picking speed and accuracy in your warehouse? Let’s build a system that supports your growth. Learn more at www.sourceequipment.com.